Fiberglass FAQ and Terminology
- What is fiberglass?
- What is FRP?
- Is FRP
durable?
- Will FRP
burn?
- FRP
Terminology
- Architectural
Definitions
- Fiberglass
History
1.
What is fiberglass? A
material consisting of extremely fine glass fibers, used in making
various products, such as yarns, fabrics, insulators, and
structural objects or parts. Fiberglass fibers are made from molten
glass extruded at a specified diameter.
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2.
What is FRP? Frp (fiberglass
reinforced plastic), is a composite made from fiberglass
reinforcement in a plastic (polymer) matrix.
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3.
Is FRP durable? Frp products are
extremely durable versus many traditional products. The
thermosetting resin properties provide chemical, moisture, and
temperature resistance, while the fiberglass reinforcement
increases strength and provides good performance over a wide
temperature range (the properties of thermoplastics are greatly
affected by temperature).
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4.
Will FRP burn? Frp can be modified with
additives to meet the code requirements of the particular
application, either building construction or use in OEM
equipment.
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5. FRP
Terminology
Accelerator: A highly
active oxidizing material suspended in a liquid carrier used to
accelerate the decomposition of peroxide catalysts into highly
reactive free radicals. These free radicals react readily with
polymer and monomer molecules to cure a thermoset resin. Examples
are diethylaniline, dimethylaniline, cobalt naphthanate, and cobalt
octoate.
Acetone:
A cleaning fluid used to remove uncured
plastic resin from brushes and clothing.
Catalyst:
A substance (usually a peroxide) which
readily forms free-radicals. These free radicals react with polymer
and monomer molecules to speed up the curing of thermoset resins.
Catalyst content can vary from 0.2% to 2.0% with higher catalyst
levels giving faster cure times. Examples are methyl ethyl ketone
peroxide and benzoyl peroxide.
Cure:
The total crosslinking or polymerization of
resin molecules which permanently alters the properties of the
resin changing it from a liquid to a
solid.
Cure Time:
The time required for the liquid resin to
reach a cured or fully polymerized state after the catalyst has
been added.
Gelcoat:
A thin surface coat, either colored or clear,
of non-reinforced plastic resin. It is occasionally used for
decorative purposes but also provides a protective coating for the
underlying laminate.
Hand
Lay-Up: The oldest and simplest
molding technique in which reinforcing materials and catalyzed
resin are laid into or over a mold by hand. These materials are
then compressed with a roller to eliminate entrapped
air.
Fiberglass
Mat: A flat, coarse fabric
composed of glass fibers. There are three types: chopped-strand
mat, continuous strand mat, and surfacing
veil.
Release
Agent: A lubricant, often wax, is
used to prevent the adhesion of the molded part to the mold. An
internal lubricant such as zinc stearate is used in high
temperature molding to obtain release where wax would melt or be
absorbed.
Resin:
A liquid plastic substance used as a matrix
for glass fibers. It is cured by
crosslinking.
Spray-Up:
Covers a number of techniques in which a
spray gun is used to simultaneously deposit fiberglass and
catalyzed resin on a mold.
Styrene:
A water-thin liquid monomer used to thin
polyester resins and act as the crosslinking
agent.
Tack:
The stickiness of an adhesive measurable as
the force required to separate an adherent from it by viscous or
plastic flow of the adhesion.
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6.
Architectural Definitions
Abacus:The square slab crowning the capital and supporting the
acrchitrave; in the Ionic and Corinthian it is given concave sides
and its mouldings may be enriched.
Acanthus: The multi-foliated plant which in stylised form is used
to decorate the capital of the Corinthian order.
Architrave: The lowest of the three main divisions of the
entablature, often divided into a series of flat planes and
separated from the frieze by a plain or moulded band.
Attic Base: A column base composed of an upper and lower torus,
separated by a scocia with fillets, used with minor variations in
all orders except the Tuscan.
Baluster: A diminutive column supporting the hand-rail to a
staircase or landing, a series of balusters being termed a
balustrade.
Base: The lowest element of a column or other architectural
feature.
Capital: The uppermost element of the column, which visually gives
support to the entablature.
Cornice: The uppermost, projecting element of the entablature. Its
structural function is to throw water clear of the work beneath.
These are frequently elaborated with ancillary mouldings as well as
brackets, dentils, etc.
Cupola: A small dome, on a circular or polygonal base, roofing a
turret and often finished with a finial or a lantern.
Dentils: Repetitive rectangular or tooth-like blocks worked on the
bed moulding of a cornice.
Dome: A curved vault springing from a circular base, in section
semi-circular (forming a hemisphere), segmental etc.
Dormer Window: A window projecting from a pitched roof and therefore
provided with a roof and diminutive walls of its own.
Egg and Dart: A continuous decoration applied to the ovolo moulding,
consisting of alternative egg-shapes and darts or arrow
heads.
Entablature: The uppermost part of an order of architecture, supported
by the column and consisting of architrave, frieze and
cornice.
Entasis: The curved profile of a column.
Facade: The external elevation of a building, and especially its
front elevation.
Fascia: A plain band with a vertical face.
Finial: The decorative termination of a pinnacle, mast, spire
etc.
Fluting: Repeated concave channels that may be cut vertically into
the face of a column in all orders except the Tuscan.
Frieze: The central element of the entablature, lying below the
cornice and above the architrave.
Jambs: The sides of a door or window frame.
Keystone: The central wedge-shaped voussoir of an arch.
Parapet: That part of a wall extending above a secret gutter and
concealing gutter and roof.
Pediment: A triangular or segmental section of wall above the
cornice of an order, and forming the end wall of a pitched
roof.
Pilaster: The rectangular shaft responding to a column, but
attached to a wall.
Plinth: The lowest element of the column base, generally a plain
square slab.
Portico: The columned loggia in front of the entrance to a
building, frequently surmounted by a pediment.
Raking Cornice: The cornice along the sloping upper edge of a
pediment.
Return: The side or face of a surface or moulding at right angles
to the main face.
Scotia: A concave moulding approximating to two linked quadrants,
the lower of greater radius than the upper, used to separate the
tori of the attaic base and in balusters etc.
Shaft: The tapering cylinder of the column between base and
capital.
Soffit: The underside of a projecting element such as a cornice
or any flat underside.
Torus: A convex moulding of semi-circular profile, used
especially in the bases of columns of all five orders.
Volute: The spiral forming the major element of the Ionic
capital.
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7.
Fiberglass History
The ancient Pheonicians and Egyptians were
two civilizations that made glass, and both of them made glass into
fibers, or made fiberglass. Many other civilizations had access to
glass fibers. Of these, most made a small amount of the glass fiber
at a time, and the fiber that they did make was very coarse. They
used this fiber for decoration, unaware of the potential that lay
within it.
In 1870, a man named John Player developed a process of mass
producing glass strands with a steam jet process to make what was
called mineral wool. This material was used as an effective
insulation.
In 1880 Herman Hammesfahr was awarded a patent for a type of
fiberglass cloth. This fiberglass cloth had silk interwoven with
it. It was both durable and flame retardant.
The first glass fibers of the type that we know today as fiberglass
were made through an accident, as many advancements in science have
been. Dale Kleist, a young researcher for Corning Glass had been
attempting to weld two glass blocks together to form an airtight
seal. Unexpectedly, a jet of compressed air hit a stream of the
molten glass and created a shower of glass fibers, showing Dale an
easy method to create fiberglass.
In 1935, Corning Glass joined with Owens-Illinois, another company
that had been experimenting with fiberglass, to develop the product
further. In 1936, they patented the product "Fiberglas", with only
1 "s.", and then in 1938 the two companies merged to become
Owens-Corning, which is still in existence today.
In the late 1930�s to early 1940�s they researched the idea of
spinning the fibers into a cloth like material. In 1941,
experiments progressed with heat cleaning and treating Fiberglas
cloth. The heat treatment gave the cloth more flexibility, and
proved to be key in making Fiberglas fibers suitable for use as
reinforcements in plastic laminates.
In 1936, Carlton Ellis of DuPont was awarded a patent for polyester
resin. Polyester resin is something that can be combined with
Fiberglas to produce a composite.
The Germans furthered the manufacturing process of polyester resin
by refining its curing process. During World War II British
intelligence agents stole secrets for the resin from the Germans
and turned them over to American firms. American Cyanamid produced
the direct forerunner of today�s polyester resin in 1942.
As early as 1942, Owens-Corning was producing fiberglass and
polyester airplane parts for the war effort. These were low
pressure plastic laminates made from the patented Fiberglass cloth
impregnated with the resin.
And, today, almost every family in America has some sort of
fiberglass item. Perhaps it is a shower stall, or a bathtub.
Perhaps it is a car, or a boat. Or perhaps there are architectural
fiberglass products such as columns, cornice or decorative items on
your home. The list of uses for fiberglass composites may go on
nearly forever.
The first structural use of fiberglass in aircraft construction was
in the cockpit of the first military attempt at a helicopter
feasible for combat.
In 1964 the H-301 Libelle ("Dragonfly") received the first German
and first U.S. Type Certificate issued to an all-fiberglass
aircraft. This particular application of fiberglass shows exactly
how light the material is - this aircraft stays in the air a long
time with no power of its own, just floating on air.
By 1944 Owens Corning had developed the first Fiberglas-reinforced
plastic boat hull. In 1946 they made Fiberglas reinforced plastic
fishing rods, serving trays and pleasure boats. In 1953 the company
partnered with General Motors on the first production automobile
with a body made entirely of Fiberglass-reinforced plastic, the
Chevrolet Corvette.
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